[Bug]: npx t3@0.0.23 startup crash from mixed Effect dependency versions #2667

Before submitting

• I searched existing issues and did not find a duplicate.
• I included enough detail to reproduce or investigate the problem.

Area

apps/server

Steps to reproduce

On macOS with Node 24 / npm 11, run the published CLI through npm exec or npx from a clean install context:

rm -rf /tmp/t3-asEffect-cache /tmp/t3-asEffect-state
npm --cache /tmp/t3-asEffect-cache exec --package t3@0.0.23 -- \
  t3 serve --base-dir /tmp/t3-asEffect-state --host 127.0.0.1 --port 3999 --no-browser

I see the same behavior with the current nightly:

rm -rf /tmp/t3-nightly-asEffect-cache /tmp/t3-nightly-asEffect-state
npm --cache /tmp/t3-nightly-asEffect-cache exec --package t3@nightly -- \
  t3 serve --base-dir /tmp/t3-nightly-asEffect-state --host 127.0.0.1 --port 3999 --no-browser

This also reproduces with a fresh state directory, so it does not appear to be a migrated local state problem.

Expected behavior

The published t3 CLI should start the server successfully from a clean npx / npm exec install, using the same Effect package family versions that the monorepo catalog and published package metadata intend.

Actual behavior

The CLI exits immediately during startup:

[14:04:58.797] ERROR (#1): TypeError: state.value.asEffect is not a function

The failure appears to come from npm dependency resolution producing a mixed Effect runtime. In a clean npm exec --package t3@0.0.23 install, the package metadata declares/publishes:

"effect": "4.0.0-beta.59",
"@effect/platform-node": "4.0.0-beta.59",
"overrides": {
  "@effect/platform-node-shared": "4.0.0-beta.59",
  "effect": "4.0.0-beta.59"
}

But the actual install tree can still resolve a root/transitive @effect/platform-node-shared@4.0.0-beta.66 / effect@4.0.0-beta.66 alongside t3's nested effect@4.0.0-beta.59. My understanding is that npm does not apply a dependency package's own overrides as if they were root-project overrides, so the published guard in t3/package.json is not enough for the npx / npm exec --package t3@... install shape.

I verified the version-skew hypothesis by forcing the Effect packages at the exec root. This starts successfully:

rm -rf /tmp/t3-forced-effect-cache /tmp/t3-forced-effect-state
npm --cache /tmp/t3-forced-effect-cache exec \
  --package t3@0.0.23 \
  --package effect@4.0.0-beta.59 \
  --package @effect/platform-node-shared@4.0.0-beta.59 \
  -- \
  t3 serve --base-dir /tmp/t3-forced-effect-state --host 127.0.0.1 --port 3999 --no-browser

The same forced-package workaround also makes the current t3@nightly start.

Impact

Blocks work completely

Version or commit

t3@0.0.23 / tag v0.0.23 (3c32bc8fd1f5970e65988e36937cb8e2921437f9)

Also reproduced with t3@0.0.24-nightly.20260512.271.

Environment

macOS, Node v24.14.0, npm 11.9.0, launching via npm exec --package t3@... / npx.

Logs or stack traces

$ npm --cache /tmp/t3-asEffect-cache exec --package t3@0.0.23 -- \
  t3 serve --base-dir /tmp/t3-asEffect-state --host 127.0.0.1 --port 3999 --no-browser

[13:48:33.120] ERROR (#1): TypeError: state.value.asEffect is not a function

Clean install tree evidence:

t3@0.0.23
  effect@4.0.0-beta.59

root/transitive install also contains:
  effect@4.0.0-beta.66
  @effect/platform-node-shared@4.0.0-beta.66

Related issue/PR search:

• bug: npx t3 fails silently on Linux (no Linux prebuilt for node-pty) #2621 is about Linux node-pty install failures, not this crash.
• [Bug]: Can't use Codex after updating to 0.0.23 #2651 is about Codex CLI protocol/version mismatch after startup, not this startup crash.
• Smoke test bundled CLI before publish #2656 adds bundled CLI smoke coverage before publish and seems related to catching this class of published-artifact regression, but does not appear to fix the dependency-resolution issue itself.

Screenshots, recordings, or supporting files

None.

Workaround

Force the Effect packages at the npm exec root to the version declared by the published t3 package:

effect_version="$(npm view t3@latest dependencies.effect)"
npm exec \
  --package "t3@latest" \
  --package "effect@${effect_version}" \
  --package "@effect/platform-node-shared@${effect_version}" \
  -- \
  t3 serve --host 127.0.0.1 --port 3773 --no-browser

A durable fix might need the published package/install path to avoid relying on dependency-level overrides, or otherwise ensure @effect/platform-node-shared cannot float beyond the Effect version used by the bundled CLI.